Best TIG Welder for Aluminum – Top Picks & Guide (2022)

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Want to know the working, features, and usage of the best tig welder for aluminum? The best option for welding aluminum with perfection and efficiency is the usage of an AC running tig welder.

These tig welders give you more user-friendly settings, a clean starting, a perfect arc, and many more features during aluminum welding.

In this article, we will give you a detailed analysis of tig welding of aluminum and will also tell you the amazing facts about its working. Besides this, we have tested and analyzed to write a detailed review of the best tig welder for aluminum that will allow you to work like a pro welder.

Why do you need a tig welder for aluminum?

The best tig welder is needed to weld thin aluminum gauge and the king of thicker aluminum with steel.

The result of aluminum welding with an AC running tig welder is more accurate than the MIG welding. With an AC tig welder, you will get more fine and precise results.

The biggest benefit of welding is also its adjustment of heat and complete control during the welding process.

You can hassle freely adjust the heat input and control the filler rod consumption. Tig welding became more popular in the automatic welding industry, especially for motorcycles and hot rods customization.

How to tig weld aluminum?

In this section, we will give some tips about how to tig weld aluminum without facing any trouble. Let’s have a look at the tips below.

  1. Use the right polarity for perfect welding.
  2. Adjust properly the balance control of the welder
  3. Set the right AC output frequency 
  4. Use right amperage
  5. Set the AC amperage carefully
  6. Add the right quantity of Filler Metal for the Stacked-dimes Look.
  7. Wear all the safety gears

5 Best Aluminum TIG Welders for the Money

Here are the top 5 best tig welders for aluminum.

Image Product Feature Price
Best overall



AlphaTIG 200X 200 Amp

 

This Tig Welder is the most famous and perfect tig welder aluminum in the market. Check On Amazon
AC DC Tig Welder



Lotos TIG200 200A

 

This Aluminum Tig Welder is the golden option to pick. Its trouble-free working will make your welding work comfortable and safe. Check On Amazon
Best Stick Welder



Weldpro Digital TIG 200GD

 

Its durable and sturdy design will let you complete all of your daily welding tasks in less time. Check On Amazon
Best 230 Volt Welder



Hobart 500551 EZ-TIG 165i

 

Its flawless easy work makes it perfect for aluminum, stainless steel and other metal materials. Check On Amazon
Best in 2022



Everlast Power TIG 200DV

 

Its mess-free working and user-friendly interface will make your all welding work in just a matter of seconds. Check On Amazon

 

1. AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder

Best Tig Welder For Aluminum

The AHP AlphaTIG AC DC Tig/Stick Welder is the most famous and perfect tig welder aluminum in the market. It is the perfect tig welder for hobbyists, newbies, and professionals.

Its excellent versatility makes it perfect for a wide range of welding applications. Let’s check its features and specifications.

Key Features You Must Know:

The reason behind the popularity of this tig welder is its versatility.

Many professionals and beginners prefer to use this welder for welding due to its welding capacity on thick and thin gauged materials.

This tig welder is famous for its working on different types of material. It can perfectly work on ¼ inch aluminum and ¾ inch stainless steel.

Its dual power sources of AC and DC make its use more suitable for any kind of metal. You can read more about the best budget ac dc tig welder reviews.

Welding is not an easy and safe task. You have to take care of your body parts during welding work.

Thanks to this welder-safe pedal technology that makes its usage more secure and mess-free. Its pedal with the HF ignition Wig innovation improves the welding control and gives you more safety while working with this tig welding machine.

This welding machine comes up with a pair of IGBT technology and PWM( power with modulation). This innovative technology makes it suitable for long-term usage and increases its versatility and optimum performance.

Pros
  • Durable
  • Versatile
  • User friendly
  • Dual power source
  • Optimum performance
  • Perfect for long-lasting usage
  • Can be used on different types of materials
Cons
  • little bit noisy

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2. LOTOS – 1H-4HPT-NF6E Lotos TIG200 200A AC/DC Aluminum Tig Welder

AC DC Best Tig Welder For Aluminum

If you are looking for a durable and study tig welder for aluminum then the LOTOS – 1H-4HPT-NF6E Lotos TIG200 AC DC Aluminum Tig Welder is the golden option to pick. Its trouble-free working will make your welding work comfortable and safe.

Key Features You Should Know:

This tig welder comes up with a 200A AC square wave inverter that you perfect and precision weld on aluminum. Its power efficiency is 80% which is perfect to weld both thin and thick gauge materials.

The best thing about this welder is its HF start hand torch control that allows you to easily manage the torch amount.

Moreover, its foot pedal working further makes your welding work hassle-free.

This welder is suitable for welding aluminum, mild steel, stainless steel and many other similar metal materials.

With all of its features and functions, it gives you a 30-day refund and a 1-year warranty. If you do not like it working you can return it and get your full money back within 30 days. You can get this best tig welder under $500 that’s value for the money.

Its package includes a power supply, TIG torch, Foot Pedal, MMA/Stick clamp, 220V/110V Converter Pigtail and Argon Regulator.

Besides this, there is also a Ground clamp, Consumable Set and Instruction Manual added in its package that further aid your welding work.

Welding with this welder is trouble-free due to its past advanced cooling system. This system automatically ensures that the plasma cutter is giving you stable and durable high performance.

Pros
  • Durable
  • Foot pedal
  • 30 days refund policy
  • HF start hand torch control
  • Papst advanced cooling system
Cons
  • Lacks in quality

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3. Weldpro Digital TIG 200GD AC/DC 200 Amp Tig/Stick Welder

Weldpro Digital TIG Welder For Aluminum

The Weldpro Digital TIG 200GD ACDC 200 Amp Tig/Stick Welder is the best aluminum tig welder for the money for all types of day-to-day welding operations. Its durable and sturdy design will let you complete all of your daily welding tasks in less time.

Key Features You Must Know:

The weld 200 series of welding machines are excellent tig welders due to their “Torch Control” system.

This system makes them easier to use while giving your a high level of welding efficiency.

This welder 2t-4t touch control system joins downslope, upslope, pulse, start amps and end amps.

Furthermore its AC balance and ergonomic design foot control pedal make this machine an excellent performer for professional and expert welders.

The changing of weld position and foot pedal adjustment is one of the difficult things during welding. But the added welders amperage control setting in these welders eliminates these problems.

The best thing about this welder is that it comes up with high frequency tig welding technology that gives you pure square wave output and flawless arc force. Besides this it also allows you to do a wide range of work in aluminum cleaning.

Pros
  • Versatile
  • Easy working
  • Pulse arc welding
  • High-frequency technology
  • An excellent torch control system
Cons
  • At 110V power, it does not work properly

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4. Hobart 500551 EZ-TIG 165i AC/DC TIG Welder 230V

Hobart Tig Welder For Aluminum

The Hobart 500551 EZ-TIG 165i AC/DC TIG Welder is one of the best easy-to-use welders in our list of best tig welders for aluminum. Its flawless easy work makes it perfect for aluminum, stainless steel and other metal materials.

Key Features You Should Know:

The working of this tig welder is as easy as ABC. all you need is just to power it up, select your material, and set the accurate and right material thickness range.

After the settings enjoy its flawless precise welding operations.

The best thing about this welder is its fan of on-demand features. There is no extra noise from the fan during work.

Its fans start working only when the machine needs cooling. On the other side, these features also reduce the amount of dust and all types of debris pulled into the unit.

Aluminum welding is an easy peasy task with this welder due to its high range of AC output. Furthermore, its DC output also makes your mild and stainless steel welding precise and mess-free. You can read more best inverter tig welder reviews.

Its HF start allows for a non-contact arc start that avoids the material combination with tungsten. Moreover, its infinite amperage control gives you an ideal broader operating with the perfect finest control.

Pros
  • Noiseless working
  • Non-contract arc start
  • Fan on-demand features
  • Easy aluminum welding
  • High range of AC output
Cons
  • Its is not suitable for cast iron welding

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5. Everlast Power TIG 200DV 200amp 110/220 Dual Voltage

Everlast Tig Welder For Aluminum

Are you looking for a small and easy-to-use tig welder for aluminum? The 2019 Everlast PowerTIG welder is an excellent option to pick. Its mess-free working and user-friendly interface will make your all welding work in just a matter of seconds.

Key Features You Must Know:

The weight of this welder is 60 pounds while its 24 x 9 x 17 inches dimensions make its size more perfect to use anytime and anywhere. Besides its portable design, it only needs 5-Amp to start the tig welding in DC.

On the other hand, a minimum of 20- Amp is required for welding in AC.

Its heat dispensary technology gives you optimum performance without any hassle.

Moreover, Its efficacy is further increased by adding dual voltage with a digitally controlled IGBT converter.

For boosting its powerful operation it needs only 120 V to 240V with a single phase of 50/60 Hz frequency. The best thing about this welder is the color-coded control that makes it more user-friendly.

Pros
  • Versatile
  • Durable
  • Efficient working
  • Colour-coded controls
  • Optimum performance
Cons
  • 60 pounds weight is heavy to move around you.

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You must use the safety equipment while welding, we have reviewed the best tig welding gloves to use while working.

Final Words

In our article of the best tig welder for aluminium, we hope you will find all the relevant and beneficial information regarding aluminium welding. The above mentioned leading aluminum tig welder will also make your welding work an easy aspie. You can learn more about the best tig welder for the money reviews and guide to buy.

Still, if you face any confusion regarding the aluminum tig welder working and its usage, feel free to ask us in the comment section. Give your valuable feedback in the comment section and share the article with your welder friends and colleagues.

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